Epoxy Coated Upsetting Coupler

Description

Specifications

Aleono Upsetting Parallel Threaded Rebar Coupler is designed to produce a full strength mechanical joint between reinforcing bars with upsetting ends. It is used for rebar mechanical splicing in the concrete structure. It can connect re-bars of same or different diameters laterally, vertically and slantingly. It is broadly applied to the Tunnel, Tower, Bridge, Subway, Airport, Nuclear Power Station, High Rise Building and more. Aleono Parallel Thread Rebar Coupler including Standard Rebar Coupler, Position Coupler, Transition Coupler and more.

Epoxy Coated Upsetting Coupler is designed to splice epoxy-coated reinforcing bar which is used in place of plain reinforcing bars to protect against corrosion. It is mainly used in bridges, reservoirs, parking structures, pavement, marine structures, and repair work.

The normal Epoxy Coated Upsetting Coupler is used to connect rebar with right-handed thread, and the same diameter. It is mostly adopted under Base Slab and middle section of R.C. Column.

Technical Parameters

Upsetting Rebar Coupler
Dia of Rebar	Outer Dia	Length	Thread (mm)
Ф16	26	40	M20*2.5
Ф18	29	44	M22*2.5
Ф20	32	48	M24*3.0
Ф22	36	52	M27*3.0
Ф25	40	60	M30*3.5
Ф28	44	66	M32*3.5
Ф32	50	72	M36*4.0
Ф36	56	80	M39*4.0
Ф40	62	90	M45*4.0

Product Advantage

Good performance of anticorrosion
Raw material-saving, high energy saving, high work efficiency.
Construction Environmental Protection. no flame, no noise pollution.
It is not be affected by the chemical compositions and types of reinforced bars and won’t be influenced by weather and work-site.
Low cost, simple operation.
Can be prefabricated and the construction period can be shortened.
High dimension precision, reliable quality and Stable performance.
High strength. The tensile strength usually more than 650 Mpa, it can reach 110% of yield strength of parent rebar.
After 2 million times of fatigue strength test, the connection is in good condition.
According to the inspection of National Construction Quality Supervision and Testing Center, the rebar coupler joint performance has reached the Grade I splicing rebar joint of JGJ107-2016 Industry Standard.

Raw Material

45# Carbon Steel

Chemical composition (%)	C	Si	Mn	Cr	Ni	Cu
	0.42-0.50	0.17-0.37	0.50-0.80	0.25	0.30	0.25
Mechanical property	Yield strength			Tensile strength
	355 Mpa			600 Mpa

Production Processes

Quality Control

Certificate:

Packaging

PP Woven Bags are used inside, Wooden Case is used outside. Products also can be packed according to customer’s special demands.

Protection

To prevent dust and debris into the epoxy coated upsetting coupler, we suggest you protect the coupler with Protective Cap before you use it.

Operation

First of all, you should process thread on the upset rebar end, ensure these two rebar threaded sectors with right-handed thread and the same diameter.

(1) Cut the rebar end with the Rebar Sawing Machine, ensure the cut surface is flat.

(2) Enlarge the rebar end with the Rebar Upsetting Machine, ensure the upset end can meet the requirements of rebar thread processing, and the length of upsetting rebar end should be more than 1/2 of the coupler length.

(3) Cutting Thread on the upsetting rebar end with the Rebar Threading Machine.

Then splice the upset reinforcing bars.

(1) Rotate the coupler to one rebar threaded sector.

(2) Screw the other rebar threaded sector into the coupler, ensure these two rebar ends are touched to each other, and the exposedly effective threads of two sides are the same and not more than 1P. Then Tighten the rebar with torque spanner or socket wrench.